耐(nai)(nai)(nai)磨(mo)(mo)(mo)陶(tao)瓷(ci)(ci)管(guan)(guan)(guan)(guan)(guan)道(dao)(dao)(dao)不(bu)(bu)(bu)同于鋼管(guan)(guan)(guan)(guan)(guan)、耐(nai)(nai)(nai)磨(mo)(mo)(mo)合(he)金(jin)(jin)鑄鋼管(guan)(guan)(guan)(guan)(guan)、鑄石(shi)管(guan)(guan)(guan)(guan)(guan)等傳統管(guan)(guan)(guan)(guan)(guan)材。耐(nai)(nai)(nai)磨(mo)(mo)(mo)陶(tao)瓷(ci)(ci)管(guan)(guan)(guan)(guan)(guan)是(shi)(shi)剛玉(yu)和鋼管(guan)(guan)(guan)(guan)(guan)復(fu)(fu)(fu)合(he)而成(cheng)。剛玉(yu)的(de)(de)(de)維氏硬度高(gao)達(da)100≤1500,跟(gen)鎢鈷(gu)硬金(jin)(jin)差不(bu)(bu)(bu)多(duo)。耐(nai)(nai)(nai)磨(mo)(mo)(mo)性(xing)(xing)(xing)是(shi)(shi)碳鋼管(guan)(guan)(guan)(guan)(guan)的(de)(de)(de)20倍(bei)以上,比一(yi)(yi)般的(de)(de)(de)剛玉(yu)管(guan)(guan)(guan)(guan)(guan)要好得多(duo)。由(you)于管(guan)(guan)(guan)(guan)(guan)道(dao)(dao)(dao)具有(you)(you)耐(nai)(nai)(nai)磨(mo)(mo)(mo)性(xing)(xing)(xing)、耐(nai)(nai)(nai)腐蝕性(xing)(xing)(xing)和耐(nai)(nai)(nai)熱(re)性(xing)(xing)(xing),可用(yong)于電力(li)、冶金(jin)(jin)、采礦、煤(mei)炭、化工(gong)(gong)(gong)等行業,如磨(mo)(mo)(mo)料(liao)、砂、石(shi)、粉(fen)煤(mei)、灰渣(zha)、鋁液等腐蝕性(xing)(xing)(xing)介質。它(ta)是(shi)(shi)理想的(de)(de)(de)耐(nai)(nai)(nai)磨(mo)(mo)(mo)管(guan)(guan)(guan)(guan)(guan)道(dao)(dao)(dao)。采用(yong)自高(gao)溫合(he)成(cheng)離心法(fa)制備(bei)耐(nai)(nai)(nai)磨(mo)(mo)(mo)陶(tao)瓷(ci)(ci)管(guan)(guan)(guan)(guan)(guan)道(dao)(dao)(dao)。耐(nai)(nai)(nai)磨(mo)(mo)(mo)陶(tao)瓷(ci)(ci)管(guan)(guan)(guan)(guan)(guan)中(zhong)剛玉(yu)的(de)(de)(de)熔點(dian)為(wei)(wei)2045℃,由(you)于工(gong)(gong)(gong)藝原因,剛玉(yu)層(ceng)(ceng)(ceng)(ceng)和鋼層(ceng)(ceng)(ceng)(ceng)的(de)(de)(de)結構是(shi)(shi)特(te)殊的(de)(de)(de),應(ying)力(li)場也是(shi)(shi)特(te)殊的(de)(de)(de)。在室溫下,陶(tao)瓷(ci)(ci)層(ceng)(ceng)(ceng)(ceng)受(shou)到(dao)(dao)壓應(ying)力(li),鋼層(ceng)(ceng)(ceng)(ceng)受(shou)到(dao)(dao)拉應(ying)力(li)。兩者是(shi)(shi)對(dui)立統一(yi)(yi)的(de)(de)(de),形(xing)成(cheng)了一(yi)(yi)個平衡的(de)(de)(de)整體。只有(you)(you)當溫度升(sheng)高(gao)到(dao)(dao)400℃以上時(shi)(shi),由(you)于熱(re)膨脹系數(shu)不(bu)(bu)(bu)同,陶(tao)瓷(ci)(ci)鋼管(guan)(guan)(guan)(guan)(guan)中(zhong)熱(re)膨脹產生的(de)(de)(de)新(xin)應(ying)力(li)場與(yu)原應(ying)力(li)場相互抵(di)消,使(shi)陶(tao)瓷(ci)(ci)層(ceng)(ceng)(ceng)(ceng)與(yu)鋼層(ceng)(ceng)(ceng)(ceng)處于自由(you)平衡狀態。當溫度升(sheng)高(gao)到(dao)(dao)900℃時(shi)(shi),耐(nai)(nai)(nai)磨(mo)(mo)(mo)陶(tao)瓷(ci)(ci)管(guan)(guan)(guan)(guan)(guan)道(dao)(dao)(dao)被放入冷水中(zhong)多(duo)次浸沒,復(fu)(fu)(fu)合(he)層(ceng)(ceng)(ceng)(ceng)不(bu)(bu)(bu)開裂,顯(xian)示出普通陶(tao)瓷(ci)(ci)無可比擬的(de)(de)(de)抗熱(re)沖擊(ji)性(xing)(xing)(xing)能。這一(yi)(yi)性(xing)(xing)(xing)質在工(gong)(gong)(gong)程建設中(zhong)非(fei)常(chang)有(you)(you)用(yong)。由(you)于外(wai)層(ceng)(ceng)(ceng)(ceng)為(wei)(wei)鋼,內層(ceng)(ceng)(ceng)(ceng)無裂紋,施(shi)工(gong)(gong)(gong)時(shi)(shi)可焊(han)接(jie)(jie)或(huo)直接(jie)(jie)焊(han)接(jie)(jie)法(fa)蘭、清掃器、防爆門,比耐(nai)(nai)(nai)磨(mo)(mo)(mo)鑄石(shi)管(guan)(guan)(guan)(guan)(guan)、耐(nai)(nai)(nai)磨(mo)(mo)(mo)鑄鋼管(guan)(guan)(guan)(guan)(guan)、稀土耐(nai)(nai)(nai)磨(mo)(mo)(mo)鋼管(guan)(guan)(guan)(guan)(guan)、雙(shuang)金(jin)(jin)屬(shu)復(fu)(fu)(fu)合(he)管(guan)(guan)(guan)(guan)(guan)、鋼塑性(xing)(xing)(xing)塑料(liao)管(guan)(guan)(guan)(guan)(guan)更(geng)難焊(han)接(jie)(jie)。c施(shi)工(gong)(gong)(gong)中(zhong)的(de)(de)(de)管(guan)(guan)(guan)(guan)(guan)道(dao)(dao)(dao)和鋼膠(jiao)管(guan)(guan)(guan)(guan)(guan)。不(bu)(bu)(bu)要焊(han)接(jie)(jie)。耐(nai)(nai)(nai)磨(mo)(mo)(mo)陶(tao)瓷(ci)(ci)管(guan)(guan)(guan)(guan)(guan)道(dao)(dao)(dao)的(de)(de)(de)力(li)學抗沖擊(ji)性(xing)(xing)(xing)能良好,復(fu)(fu)(fu)合(he)層(ceng)(ceng)(ceng)(ceng)在運輸、安裝打漿、自重彎曲和變形(xing)過程中(zhong)不(bu)(bu)(bu)發(fa)生斷裂和脫(tuo)落。
性能特點:
1. 耐磨性能優異,連續使用10年以上時間
經中南工大粉末冶金研究所測定,特種陶瓷的耐磨性相當于錳鋼的266倍,高鉻鑄鐵的171.5倍,耐磨性好。耐磨陶瓷復合彎頭在制粉系統的應用減輕了設備的磨損,根據十余年的現場運行經驗,耐用時間至少10年以上,減少維修頻次和費用。
2. 內襯陶瓷強度高、硬度高、重量輕
經中科院上海硅酸鹽研究所測定,我公司生產的剛玉陶瓷洛氏硬度為HRA90-98,硬度遠高于耐磨鋼和不銹鋼。密度僅為鋼鐵的一半,陶瓷彎管重量僅為耐磨鋼彎管的1/3,便于安裝與更換。
4. 內壁光滑,不堵粉料
耐磨陶瓷管經高溫燒結,結構致密,研磨除毛刺處理后表面光潔,耐磨陶瓷管內壁平整光滑不堵粉料。
耐磨陶瓷管與其他耐磨管的比較
耐磨陶瓷管能得到(dao)市場的青睞并不斷取代一些(xie)傳統的防(fang)磨材(cai)料,根本原(yuan)因在(zai)于其(qi)優(you)異的產品品質,以(yi)及在(zai)與傳統防(fang)磨材(cai)料,如鑄(zhu)石、鑄(zhu)鋼和(he)離心澆(jiao)注陶瓷材(cai)料相比所具有的多方面優(you)勢。